Attaching and setting up a rock cutters attachment on a skid steer trailer is a complicated process requiring diligence and safety. A good set-up will lead to efficient work with the attachment and safe operation for the operator and everyone else in the immediate area. This blog will cover the step-by-step process of safely installing a rock crusher on your skid steer loader.

Preparation and Site Assessment

Before setting up the rock cutters, make sure to prepare the equipment and area to mitigate hazards.

• Clear Work Area: Remove debris, obstacles, and bystanders from the installation location. Ensure that there is proper space to safely maneuver the skid steer rock crusher and attachment.
• Inspect Ground Conditions: Work only on solid / level ground to prevent the equipment from tipping over or moving out of control. Avoid working over areas with weak floors, steep-sloped areas, or soft spots that affect stability.
• Potential Hazards: Identify and be cautious of overhead wires, underground utilities, and structures that may block the proper operation of equipment. Always have a clear sightline and distance when working with the attachment.

Pre-Installation Equipment Checks

Performing thorough inspections of the skid steer rock crusher attachment is important for safe operation. Here are the items to inspect:

• Capacity Review: Confirm weight and hydraulic capacity of your skid steer meet or exceed ratings of rock-crusher attachment.
• Hydraulic Inspection: Before connecting, check for leaks, wear, or damage in hoses and fittings. This helps to avoid contaminations.

Step-by-Step Attachment Process

Connecting the rock cutters attachment appropriately is critical in order to operate this attachment safely and effectively. Below are steps to ensure the attachment is properly connected:

• Installation: Before starting work, be sure to refer to your manufacturer-specific documentation for specific details.
• Park and Position Skid Steer Rock Crusher: Park on a level surface and ensure it is parked steadily. Lower the lift arms, put the parking brake on, and shut the engine off.
• Align the Attachment: Carefully align the skid steer mounting plate and the coupler for the attachment.
• Secure the Attachment: Lock the attachment using the quick-attach levers or pins. Make sure the attachment is secure before proceeding.
• Test the Controls: Start the skid steer and slowly cycle through the attachment functions to confirm proper operation. Listen for any unusual noises or signs of leaks or abnormal movement.

Best Practices: Operational Safety

After you have installed the rock cutters and prior to operation, you need to be able to establish safe operating procedures to avoid an accident. We will first introduce you to safe operating procedures and then provide you with specific key points:

• No Riders: When you are using the rock cutters, make sure that no one remains in the cab or on any attachments.
• No Body Out Of Cab: Keep all body parts firmly inside the cab when operating the machine. Do not attempt to lean out or reach under-raised attachments.
• Smooth Operation: Operate machine controls smoothly and gently. Erratic or jerky movements can potentially upset the machine and its attachment.
• Continuous Scan: Constantly scan for bystanders, obstacles, and changes in terrain. Use spotters where visibility is an issue.
• Keep Loads Low: Wherever possible, carry the crusher and any material as low to the ground as possible to eliminate the risk of tip-over.
• No Overhead Loads: Do not lift or swing the crusher above people or areas being occupied.

Maintenance and Shutdown Procedures

Safe operation does not end with use—it is equally important to properly shut down and maintain equipment to ensure safe operation. Here are the general steps:

• Regular Inspections: Safe shutdown procedures prolong equipment servicing life and help eliminate unexpected accidents.
• Lower the Attachment: Always lower the rock crusher to the ground before you exit the cab.
• Neutralize Controls: It is important to set all controls to neutral and set the parking brake.
• Turn Off the Engine: Turn off the skid steer and remove the key.
• Relieve Hydraulic Pressure: Before disconnecting hoses, cycle all the controls to relieve any excess hydraulic pressure.
• Inspect for Damage: Check the attachment and skid steer after every use for worn parts, cracks, leaks, and be sure to repair items before your next use.
• Securing the Site: If you are leaving the site unattended, block the wheels and secure the site from unauthorized access

Final Thoughts

When setting up a rock crusher on a skid steer, safety always comes first to provide protection for your team, your equipment, and productivity. By recognizing and committing to safe practices on your job sites, your operations are efficient, and you can be stress-free.

Are you ready to elevate your crushing operations in a safe and efficient manner? Contact Rockzone Americas for industry-leading rock cutters attachments, installation advice from experts, and reliable customer support! We’ll work with you to find the right solution for your skid steer and provide additional safety resources and customized consultation. Never sacrifice safety or performance; partner with Rockzone Americas and crush with confidence!